Two-stage sustainable approach for tin recovery from waste PCBs using Acidithiobacillus ferrooxidans leaching and bentonite clay adsorption

Authors

  • Murugesan Manikkampatti Palanisamy Department of Petrochemical Technology, Excel Engineering College, Komarapalayam, Tamil Nadu-637303, India
  • Padmapriya Veerappan Department of Electronics and Communication Engineering, Erode Sengunthar Engineering College, Erode, Tamil Nadu-638057, India
  • Kalaivani Ramanathan Department of Electronics and Communication Engineering, Erode Sengunthar Engineering College, Erode, Tamil Nadu-638057, India
  • Nivedha Subramanian Department of Chemical Engineering, Gnanamani College of Technology, Namakkal, Tamil Nadu-637018, India
  • Srinithi Jeyachandran Department of Chemical Engineering, Kalasalingam Academy of Research and education. Krishnankoil, Tamil Nadu-626126, India
  • Senthilkumar Kandasamy Department of Food Technology, Kongu Engineering College, Perundurai, Erode, Tamil Nadu- 637303, India
  • Sivakumar Palanisamy R&D Laboratory, Excel Engineering College, Komarapalayam, Tamil Nadu- 637303, India

DOI:

https://doi.org/10.56042/ijct.v32i4.16245

Keywords:

Acidithiobacillus ferrooxidans, Bentonite clay, RSM, Tin recovery, Waste PCBs

Abstract

Tin (Sn), a precious metal widely used for corrosion resistance applications in several industries, which was present 42.40 weight % in the unused PCBs. This waste globally affects the environment. Therefore, this research emphasizes on tin recovery by two stage operations like Leaching by Acidithiobacillus ferrooxidans and adsorption by Bentonite clay) with the help of RSM technique. This study has been achieved 97.33% tin recovery with a desirability rate of 0.845 under optimized parameters such as temperature - 29°C, PCBs sample size - 0.25 µm, pulp density – 22.06 g/L and time –28 days. Optimized values applied the experimental bacterial leaching and achieved 97.7% of tin recovery efficiency and optimized parameters (leaching duration of 21 days, a pulp density of 15 g/L, a particle size of 0.25 µm and a temperature of 20°C). After bacterial leaching, study is continued adsorption with clay (Bent) for reclaiming the tin (Sn²⁺) from bio-leachate solution which was recovered 97.86% under optimized parameters (temperature - 80℃, Adsorbent dosage – 4 g, Bent size - 0.05 mm and time – 4 h). However, choosing this toxic free bacterial leaching and bent clay adsorption techniques could promote tin recycle without affecting the environment.

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Published

2025-08-08

How to Cite

Two-stage sustainable approach for tin recovery from waste PCBs using Acidithiobacillus ferrooxidans leaching and bentonite clay adsorption. (2025). Indian Journal of Chemical Technology (IJCT), 32(4), 454-465. https://doi.org/10.56042/ijct.v32i4.16245

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